DESBOER Grinding lnduction Hardening/Helical Gear

Steel No.:1.0503(C45)
Module:1.5\2\3\4\5\6\8
Induction Hardening:50-55HRC
Helix Angle:(LH)19°31'42"

Code Meaning


Gearbox Technical Specifications



Specification CodeModuleL1Number of TeethL2bhk
PG15L050C01.5150304.91717
PG15L050C11.5150304.91919
PG02L050C02200308.872524
PG03L050C032002010.643029
PG04L050C042001514.194039
PG05L050C052001217.735039
PG06L050C062001021.286049
PG08L050C08213.33828.378079


Installation Methods

Step1.According to the bolt holes made in advance on the table,tightenthe rack with fastening bolts according to the pretightening force


Step2.Install rack with reverse clasp to assist installation of rackextension.After adjustment,tighten rack with fastening bolt


Step3.After ll the installation is completed,the parallelism of the rack and therunout value between the teeth are measured with the dial indicator


Step4.After the test is completed,ream the locating pin holeand install the locating pin to fix it.



Matters Needing Attention


   In our professional and technical personnel selectionadvice,you can
ensure that the service life of the rack,inthe installation and use of
the process,you need to doadequate lubrication and rust and other
maintenancework,to avoid long-term overloading of machinery andequipment
operation leads to damage.If you encounterproblems during the use of
the machine,please callourcustomer service number.we will solve the
problem foryou at the first time.


The fault phenomenonPossible reasonCorrection measures
Noise Getting BiggerThe gear drive is damagedCheck gear transmission
Wrong rack and pinion mountingRefer to installation steps for inspection
Lubrication failureCheck lubrication system
Rise in operating temperatureUnreasonable designCheck design parameters
The gear drive overheatedCheck the transmission and add heat sink if necessary
Excessive ambient temperatureAdd enough cooling
Oil leakageExcessive lubrication doseRemove excess lubricating oil and correct lubrication frequency and dosage
LeakCheck gear transmission and lubrication system
Friction cracks appear on the tooth surfaceBad lubricationCorrect lubrication frequency and dosage, recommend use of automatic lubrication system
Bad environmentThe operating environment should be kept clean and dry, and the rack should not be affected by the external environment
Lubricating oil errorImproper use of lubricating oil
Magnetic influenceMake sure the gear and rack are not magnetic
The gear fractureOverloadCheck design parameters
Equipment collisionEnsure that there is no foreign matter in the operating range of the equipment, the emergency stop device is normal, operate the equipment in accordance with the regulations
Pitting occurs on the tooth surfaceMaintain good lubrication in operating range
Bad lubricationMaintain good lubrication in operating range
Poor parallelism or perpendicularity)Reconfirm the accuracy of rack mounting position
Excessive positioning errorWrong position between pinion and rackReconfirm the accuracy of rack mounting position



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